Issue 542 Archives - Woodworking | Blog | Videos | Plans | How To https://www.woodworkersjournal.com/weekly-issue/issue-542/ America's Leading Woodworking Authority Fri, 09 Nov 2018 17:25:39 +0000 en-US hourly 1 https://wordpress.org/?v=6.0.7 Here and There at IWF https://www.woodworkersjournal.com/here-and-there-at-iwf/ Tue, 28 Aug 2018 15:00:30 +0000 http://rocklerwj.wpengine.com/?p=46990 Last week's IWF revealed some exciting new products, interesting prototype curiosities and appearances from social media dynamos. Here's a recap.

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In case you missed Rob’s editorial in last week’s issue of the Weekly, or our Instagram posts that followed over the next several days, we were in Atlanta — along with an estimated 30,000 to 40,000 other attendees — at the International Woodworking Fair (IWF). I’ve always found it tough to sum up what the “all” of IWF is for those who can’t go, because it’s a four-day blitz to the senses: the roar of automated machinery milling cabinet doors, sanding panels or whirling full-size sheet goods around on robotic arms like they’re weightless; enormous, house-sized dust collectors keeping the convention center air clean; plus the steady whine of blades, cutters and giant induction motors carrying out impressive tasks and driving big sales. On top of that, there’s the buzz of loud conversations and commotion, as around 1,000 vendors kibitz with attendees over new products, make deals and strategize how to move their businesses forward.

It’s both invigorating and exhausting.

Now, most of the industrial “noise” at IWF doesn’t really apply to weekend woodworkers or the magazines and social media influencers that support this great hobby, but we go to the show because, in the midst of the bustle, there are products we hope you’ll find intriguing or at least amusing. It also offers a chance to say hello to our industry partners as well as some familiar faces from the social sphere that might also prompt you to buy a ticket to attend the next IWF in 2020.

So, what did 10 miles (literally!) of walking two massive exhibition halls shake out for me? Well, this isn’t all of it by any means — be sure check out our Instagram page for more of those details — but here are a few highlights.

Bessey GearKlamp®: Clamping is never easy in close-quarter situations, but Bessey has engineered these new GearKlamps to help. Available in 6-, 12-, 18- and 24-in. bar lengths, they’re a modified F-style clamp with a big difference: instead of the handle being located on the lower jaw, it’s now wrapped around the clamp bar. Twisting the handle drives four internal gears to tighten the lower jaw with up to 450 pounds of clamping force. Thumbing a quick release button sets it up fast or releases the tension. While pricing wasn’t yet available, these new GearKlamps will reach Bessey retailers in October.

Axiom Stratus: Axiom Tool Group focuses most of its R&D on state-of-the-art CNC machinery, which is why these new cylindrical Stratus air cleaners were a big departure! Their three-speed, 120-volt “tube axial” fan motors draw around 1,000 cubic feet per minute of dirty shop air through a washable outer foam filter and then a pleated inner filter to scrub it clean of wood dust and other particles down to .5 microns. Their reasoning for moving an ambient air cleaner to the floor, rather than hanging it from the ceiling as usual: Why not catch the dust where it’s made, closer to the source, instead of waiting for it to float up? And, this ambient air cleaner is one you can easily move around the shop when needed or clean without climbing a ladder. That all makes sense to me. Two versions of Stratus are slated for a December launch: the “standard” white Stratus will be powder-coated steel and sell for around $499. A Pro model ($699) will be enhanced by an active charcoal foam filter and a stainless steel shell.

Festool CT Cyclone: Ever wished the disposable bags on your Festool CT 26, 36 or 48 dust extractor would take longer to fill up? Well, one way to make that happen is to separate the bulkier, heavier debris out first, which is precisely what the new CT Cyclone will do. It mounts atop your CT extractor and consists of a two-piece Systainer with a pre-separator device inside the top portion. When dirty air whirls through it, coarse debris and shavings empty into a clear, static-free 20-liter plastic container beneath. The finer dust that doesn’t fall out of the airstream travels down into the extractor, as usual, to fill the bag. Slated for availability this fall, the CT Cyclone (model CT-VA-20) will retail for $375 with one lidded collection container. Additional stackable containers will sell for $70 apiece or in a three-pack for $180.

Tormek Diamond Wheels: Tormek’s wet sharpers have been around for a long time, but their abrasive wheels haven’t changed much — until now. New at the show, Tormek now offers coarse (360-grit, $330), fine (600-grit, $299) and extra fine (1,200-grit, $315) diamond-coated metal wheels. Upside: they won’t wear like abrasive wheels do, and the wheel’s diameter won’t decrease as a result of re-flattening, which diamond wheels don’t require. And, unlike conventional abrasive wheels on Tormek machines, these new diamond wheels can be used either to hollow-grind on the rim or flat-grind on the wheel’s face. The company has designed a new Multi-base accessory (model MB-100) to facilitate flat-grinding. Tormek’s new diamond wheels will fit all previous 10-in. Tormek machines.

But IWF isn’t just about showcasing new products that are certain to go to market. One of the aspects I’ve always appreciated about the show is that some manufacturers use it as an opportunity to share prototypes in order to get some preliminary feedback. Here were a few examples:

RIKON Bandsaw DVR: Many wood-cutting band saws are limited to, at most, two speeds that are set by changing the drive belt position on the flywheel pulleys. It’s a hassle to do. RIKON Power Tools plans to offer a 14-in. band saw, possibly by the end of this year, that will have an infinite, variable-speed DVR motor — similar to some lathes and drill presses. Benefit? You’ll be able to set this band saw to the optimal cutting speed for the blade, task and material at hand by simply pushing a touch screen and twisting a dial. One of RIKON’s technical experts told me that the blade speed for cutting wood optimally should actually be much faster than the speed rate we are limited to on our conventional-motor saws. A DVR motor also offers consistent torque and fewer internal parts to wear out. Eventually, RIKON says it plans to offer DVR motor/controller retrofit kits for other band saw brands, too.

Oliver Model 4300 12-in. Jointer/Planer: Here’s another pre-production concept that at least offers food for thought. It’s a two-speed, 120-volt, 2hp motorhead that looks quite similar to a popular yellow portable thickness planer you may already own. But this setup has the 12-in. planer mounted on rails to an almost 9-ft.-long steel table. In the “planer” mode, the machine’s internal feed rollers draw stock past the cutterhead as usual, and the table serves as an extra-long infeed/outfeed support. Switch it over to “jointer” mode, however, and the entire motorhead can be manually slid along the table’s length, for jointing the top face of long boards or slabs. Retailing for around $2,400, an Oliver product manager told me the company will go to market with this machine if it receives 100 orders or more. But, due to feedback from IWF attendees, Oliver is considering re-engineering the jointer/planer to handle 15- or even 20-in.-wide stock instead. Time will tell if the 4300 becomes a permanent addition to Oliver’s product line, but it was a curiosity worth seeing, nevertheless.

Bow Products Pushstick: Over the past few years, Bow Products has been making rip cuts and other machine operations safer with its foam-insert FeatherPRO featherboards. The company also offers a new GuidePRO device for supporting resaw cuts at the band saw. Well, Keith Bow, the inventor behind both of these devices, was in the show booth offering versions of a preliminary pushstick he has in mind, next. The final form of this prototype is yet to be determined — it might be a complete handle, or just the “working” end and you create your own handle from scrap. But either way, its tip would be made of the same dense, replaceable foam material that’s found on the FeatherPRO. That way, even if this pushstick were to accidentally make contact with a spinning blade, it wouldn’t damage the blade or increase the chance of a kickback. And, the foam tip would be easy to pop out for replacement.

IWF has also been a venue for seeing woodworking celebrities such as Scott Phillips or Norm Abram. Our social media landscape is bringing a continuous stream of new woodworking content from today’s hottest “influencers,” and several were on hand at this year’s show. “The Wood Whisperer” Marc Spagnuolo signed free copies of his book “Hybrid Woodworking,” courtesy of Titebond Products, in their show booth. And, attendees could stop, talk and take selfies with both Matt Cremona and April Wilkerson, while also looking more closely at the current and new product offerings from Triton Tools.

IWF 2018 is now in the rearview mirror, but we’ll continue to provide new-product coverage from the show in future issues of the Weekly as well as in our print issues of Woodworker’s Journal. One thing is for certain, this year’s show proved that the woodworking marketplace is alive and well — and that’s a good thing for all of us!

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Video: Scroll Chuck Basics https://www.woodworkersjournal.com/scroll-chuck-basics/ Tue, 28 Aug 2018 14:45:20 +0000 http://rocklerwj.wpengine.com/?p=47029 Learn how a four-jaw scroll chuck can simplify the process of mounting bowl blanks by eliminating the need for a faceplate.

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Learn how a four-jaw scroll chuck can simplify the process of mounting bowl blanks by eliminating the need for a faceplate. A scroll chuck is a very helpful tool to have when turning bowls on a lathe. In this case, we take a closer look at the Nova G3 four-jaw, self-centering scroll chuck.

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Milwaukee M18 FUEL™ Table Saw https://www.woodworkersjournal.com/milwaukee-m18-fuel-table-saw/ Tue, 28 Aug 2018 14:35:08 +0000 http://rocklerwj.wpengine.com/?p=47012 18-volt table saw, operating on a new 12.0 Ah battery, will rip up to 600 lineal feet of lumber on a single charge, with power comparable to a 15-amp corded saw.

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Milwaukee’s M18 FUEL 8-1/4-in. Table Saw with ONE-KEY™ is the world’s first 18-volt table saw. It runs on a newly redesigned POWERSTATE™ Brushless Motor that delivers 6,300 rpm — enough power to equal a 15-amp corded saw. The motor is powered by one of Milwaukee’s new M18 REDLITHIUM™ HIGH OUTPUT™ HD12.0 Ah batteries, which provides 50 percent more power, runs 50 percent cooler and delivers 33 percent more runtime than their 9.0 Ah batteries in the line.

With a rip capacity of up to 24-1/2-in. and able to cut up to 2-1/2-in.-thick material, the table saw can rip up to 600 lineal feet of material on a single charge, Milwaukee reports. The REDLINK PLUS™ Intelligence electronics, also newly redesigned, ensures maximum performance and protects against overloading and overheating. The 45.8-pound saw (battery installed) has an all-metal frame and rack-and-pinion rip fence. Other features include one-wrench blade change, tool-free guard and riving knife changes and onboard accessory storage.

Compatible with ONE-KEY™, the table saw’s integrated Bluetooth wirelessly connects to a smart phone using Milwaukee’s ONE-KEY app to track and manage its performance and location. Paired with tracking, ONE-KEY’s Integrated Tool Security provides the ultimate theft protection with features like tool lock-out: if the saw is lost or stolen, you can render it useless by sending a remote command to the tool to shut itself off the next time it comes within range of any ONE-KEY™ app.

The saw comes with a battery, multi-voltage charger and general purpose blade. Milwaukee’s M18 FUEL 8-1/4-in. Table Saw (model 2736-21HD) sells for $549.

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Convertable Benchtop Router Table https://www.woodworkersjournal.com/convertible-benchtop-router-table/ Tue, 28 Aug 2018 14:30:33 +0000 http://rocklerwj.wpengine.com/?p=47017 Portable folding router table with removable, versatile router baseplate, can be configured for benchtop, jobsite or wall-mounted use.

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Rockler’s Convertible Benchtop Router Table provides multiple setup and mounting options and folds up securely for transport or storage, making it ideal for small workshops where space is limited or on the jobsite. This versatile, highly portable router table system also enables the user to switch back and forth from table routing to handheld routing without having to remove and reinstall the baseplate attached to the router.

A sturdy steel leg system and pivoting feet allow for two setup options. When the legs are in the typical “X” configuration, the table can be securely clamped or screwed to a benchtop or other flat work surface for use as a freestanding workstation. Its non-slip feet have notches for clamps and pre-drilled mounting holes for screws. Or, if shop or bench space is limited, the legs can be reconfigured and secured with the tethered, push-button locking pins to mount the table to wooden wall studs instead. The legs have predrilled mounting keyholes located 16 inches apart — the typical spacing for wall studs — and mounting screws are included. The table can be folded down when not in use or for easier transport.

Rockler has incorporated many of the best features of larger router tables into this 16-3/8-in.-wide x 18-1/2-in.-long unit, including a 1-1/8-in.-thick melamine-coated MDF top, a 3/8- x 3/4-in. miter slot to fit a standard miter gauge bar, a sturdy aluminum fence with included 2-1/2-in. dust port and bit guard, adjustable melamine fence faces with T-slots for attaching featherboards or jigs and tall ergonomic knobs that make fence adjustments easier on the knuckles.

The table’s baseplate is round at one end to match the shape of most router bases. Its other square end is ideal for use against straightedge guides during handheld routing. The nested, two-part design of the plates allows the router to be rotated to various positions within the plate so its handles will fit easily into the table opening during installation. A pair of mounting screws secure the plate to the table.

Two versions of the baseplate are available with the table: one is sized for mid-size routers and the other is for compact models. Both include starter pins and have pre-drilled mounting holes to fit most popular routers. The mid-size plate comes with an insert ring with a 2-1/2-in.-dia. center opening; a set of insert rings with additional center opening diameters is available separately. The compact plate has a 1-1/4-in. center opening with a shoulder that can accept standard guide bushings.

Rockler’s Convertible Benchtop Router Table with a Mid-size Router Plate (item 54628; $199.99) or with Compact Router Plate (item 58147; $199.99) are available now. Or, you can buy table with both baseplate sizes (item 57730) for $219.99. The baseplates (Midsize, item 55512; Compact, item 53910) are also sold separately for $29.99. A set of three clear insert rings (item 58028), to suit a wider range of router bit diameters, sells for $29.99.

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Sealing in Sap on a Pine Slab? https://www.woodworkersjournal.com/sealing-in-sap-on-a-pine-slab/ Tue, 28 Aug 2018 13:00:27 +0000 http://rocklerwj.wpengine.com/?p=46951 Before I topcoat a pine slab for use as a coffee table top, what's the best way to seal in the liquid sap that's still oozing out of the wood?

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I have a 3-in.-thick slab of pine that was milled at least 15 years ago and has been in my workshop for the past 10 years. I’m sanding it to prepare it for use as a coffee table top. It is still oozing a little of what I believe to be sap. I’ve scraped off all that I can, and when I sand the sappy area you can see it turn dark on the slab and it builds up on the sandpaper.  How should I seal it before applying finish? I plan to use spar urethane as a topcoat. – Granville Jones

Michael Dresdner: Trying to seal liquid sap is an exercise in futility. I’ve seen sap make its way through just about every clear finish, thick paint (you can see an example of that in the above photo) and even vinyl “contact paper” drawer liners. There is a way to “set” the sap by heating the wood past the point where sap crystalizes, but it’s probably not practical on your thick pine slab. The traditional material for sealing sappy knots is called “knotting” and is made of thick shellac. It works moderately well for a little while, but ultimately it fails. Your intended solution — spar urethane (a misnomer, by the way) — is probably exterior urethane. While it would undoubtedly cure over the sap pockets, do you really want active, oozing sap under your cured finish? That can’t end well. Personally, I would consider using something else for a coffee table top. After all, even the best finish has its limitations.

Tim Inman: That board is not ready for “furniture time” yet. Oozing sap is liquid. You can seal it in with almost anything, but it is still in there like lava in the bottom of the volcano boiling and brewing, waiting for a chance to erupt. Michael has it exactly right! One of my old wood technology teachers liked to say, “One year per inch of thickness for natural drying, squared!” So, for a 3-in.-thick slab, he would view nine years as the MINIMUM time for natural air drying before it’s ready for furniture use — minimum! We’re being negative here, but we’re also wanting to save you heartbreak over a nice project gone gooey and sticky. (You might guess how we know this … do as we say, not as we have done ourselves.)

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