Issue 484 Archives - Woodworking | Blog | Videos | Plans | How To https://www.woodworkersjournal.com/weekly-issue/issue-484/ America's Leading Woodworking Authority Tue, 27 Jun 2017 15:45:01 +0000 en-US hourly 1 https://wordpress.org/?v=6.0.7 JET Discusses Updates to Drum Sanders, Band Saws https://www.woodworkersjournal.com/jet-discusses-updates-drum-sanders-band-saws/ Tue, 20 Jun 2017 14:20:22 +0000 http://rocklerwj.wpengine.com/?p=38140 Even though JET has been building woodworking machinery for more than a half century, its engineers still find opportunities to innovate.

The post JET Discusses Updates to Drum Sanders, Band Saws appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Even though JET has been building woodworking machinery for more than a half century, its engineers still find opportunities to innovate. For instance, just last year the company rolled out two new drum sanders — its JWDS-1632, which can sand workpieces up to 32 in. wide, and the JWDS-1836, that can tackle 36-in.-wide panels or boards. You might also have seen news about three new steel-frame band saws in 15-, 18- and 20-in. capacities. In case you’re shopping for either a new drum sander or band saw this summer, Michael D’Onofrio, product manager of woodworking, would like to direct your attention to several cutting-edge features of these new models.

One of the big “pain points” of drum sanders, he says, is how the conveyor bed is adjusted for parallelism. On many sanders, the process involves manipulating a number of Allen screws and then using a gauge block or another tool to verify the bed and drum setting. But, on the new 1632 and 1836 machines, JET has taken the wrenches out of the process: a single dial outside the bed now controls parallelism instead.

“Our tool-less system allows the user to move the sander in and out of parallel quickly and simply, but with ultimate reliability, consistency and accuracy,” D’Onofrio says.

Parallelism of panel and board faces is an important benchmark for any drum sander, but so is the ability to sand smoothly and efficiently without leaving abrasive ridges or burn marks in the finished surface. The new JWDS sanders achieve surface smoothness with a two-part system. First, they both include Sandsmart™ technology. “Sandsmart (refers to) the intelligence of the drum sander to detect the load placed on the drum and slow down or speed up (to the speed the user set it at) the conveyor accordingly,” D’Onofrio explains. Additionally, Sandsmart prevents burning and gouging as the material is fed through the machine.

JET has also updated the feed system on the new sanders. On previous models, the conveyor motor pushed workpieces past the drum. Alternately, the new machines have a “pull through” conveyor style now, with the motor located on the outboard end of the conveyor. “It results in a more consistent feed rate, less wear and tear on the motor and a more consistent finish on the workpiece,” he says. “These two technologies ensure the workpiece has the best finish possible and the longest life possible for the sander.”

A third big improvement for both sanders is a redesigned dust hood that, JET reports, will collect 97 percent of all dust created when the machine is paired with a JET cyclone-style dust collector. Redesigned “from the ground up” and made of molded, reinforced plastic, the new patent-pending dust hoods are able to better capture dust coming off the sander than previous hood designs.

“By using industrial plastic, we (are) able to mold the hood to conform to the drum’s shape completely. This results in the ability to collect 25 percent more dust than leading competitors,” D’Onofrio says.

In order to verify dust collection efficiency, JET turned to third-party testing, pitting its 1836 sander against a competitor’s comparable drum sander. Both machines did the same amount of sanding on medium-density fiberboard and were attached to identical cyclone dust collectors. The results concluded that the competitor machine inconsistently collected 79 to 90 percent of the dust generated, while the JET JWDS-1836 collected 97 percent of the dust consistently.

Regarding the new band saws, D’Onofrio says improvements to JET’s new JWBS-15, -18 and -20 models were undertaken to deliver better performance, a better blade guide system and more resawing capacity — three improvements customers have been requesting. One performance enhancement that promises more consistent cuts is the machines’ larger, heavier cast-iron flywheels. They’re 42 percent heavier than the competition, D’Onofrio reports, with a larger center bearing and a larger cast-iron belt drive wheel.

“The larger cast-iron wheels allow more momentum to be transferred into the cut, resulting in great cut consistency. Also, the larger wheels allow (our saws) to handle larger blades in order to dissipate heat better and preserve tooth longevity.”

Two other design improvements to these saws will help woodworkers get a leg up on resawing and blade changes. First, the rip fence’s micro-adjust feature has been improved with a more refined adjustment mechanism. The fence’s updated micro-adjuster enables the fence to be shifted left or right in just 0.05-in. increments — helpful for fine resawing and cutting thin veneer. JET also has replaced a hollow guide rail (common to many band saws) for the fence with a cylindrical, solid-steel version. “The solid guide bar can handle more force applied against it than a hollow bar,” D’Onofrio says. “Our previous band saws had solid bars as well.”

Changing blades promises to be faster and easier on these three new saws, too, because the upper and lower ball-bearing blade guides now have tool-less adjusters. The upper blade guides mount to a four-sided guide post for optimum rigidity, and it moves up and down on a rack-and-pinion gear.

“The ball-bearing guides on the new JET band saws are more durable and create no sparks when compared to … ceramic blade guides,” he adds.

Improvements to the designs of these two new drum sanders and three band saws point to “JET’s relentless passion to be the market leader in woodworking,” D’Onofrio assures. “Customers should be confident in the power, durability and accuracy of JET tools. We stand behind our work making these machines, so you can stand behind your work.”

Learn more about JET woodworking machinery by clicking here.

The post JET Discusses Updates to Drum Sanders, Band Saws appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
VIDEO: Check Your Fire Extinguisher https://www.woodworkersjournal.com/video-check-fire-extinguisher/ Tue, 20 Jun 2017 14:10:38 +0000 http://rocklerwj.wpengine.com/?p=38172 Is your woodworking shop equipped with a fire extinguisher? Chris Marshall has some tips on buying, placing and keeping this critical piece of shop equipment maintained.

The post VIDEO: Check Your Fire Extinguisher appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Is your woodworking shop equipped with a fire extinguisher? Chris Marshall has some tips on buying, placing and keeping this critical piece of shop equipment maintained.

The post VIDEO: Check Your Fire Extinguisher appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
General Tools 2-in-1 Laser Tape Measure https://www.woodworkersjournal.com/general-tools-2-1-laser-tape-measure/ Tue, 20 Jun 2017 13:00:36 +0000 http://rocklerwj.wpengine.com/?p=38129 Combination measuring tool provides a steel tape measure plus a laser distance measurer accurate to 50 ft.

The post General Tools 2-in-1 Laser Tape Measure appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
At times, having the ability to measure distances up to 50 ft. is necessary for household and DIY projects. But more typically, woodworking and home improvement tasks involve measurements under 16 ft. Now, General Tools & Instruments has a solution that satisfies both long- and short-distance measuring needs in one tool.

The new 2-in-1 Laser Tape Measure (model LTM1) is designed to replace a conventional extended-length tape measure. It includes a 3/4-in.-wide, heavy-duty 16-ft. tape measure, but General has also added a Class II laser distance measurer to the tape’s case. That feature consists of a laser pointer and a 5-digit readout that displays in feet and fractional inches. The distance measurer is accurate to ±1/4 in. for distances ranging from at least 10 in. up to 50 ft.

With this tool, you’ll need just one hand to take a long reading: hold the case against one surface, and push a button to aim the laser pointer at a far surface. You’ll get an instant reading with no need for a helper or hooking the end of the tape over a contact point. The straight-line distance achieved by a laser also is more precise than holding a metal tape over a long span, where it can bend or sag. The tool can even help reduce the risks involved with taking tall measurements while standing on a stepladder.

Or, you can use the built-in tape as you would for any other conventional tape measure.

The distance measurer and LCD readout are powered by two AAA batteries, which are included. The laser powers off after 15 seconds, and the distance display powers off after 60 seconds, to help conserve battery life. A battery charge indicator shows battery life remaining. General says the typical battery life will enable more than 3,000 measurement readings.

General Tools & Instruments 2-in-1 Laser Tape Measure includes a 1-year warranty and sells for $39.99.

The post General Tools 2-in-1 Laser Tape Measure appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Re-Grip Tool Handle Grips https://www.woodworkersjournal.com/re-grip-tool-handle-grips/ Tue, 20 Jun 2017 13:00:00 +0000 http://rocklerwj.wpengine.com/?p=38122 Soft foam cover makes tool and equipment handles easier to grip while reducing hand fatigue.

The post Re-Grip Tool Handle Grips appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Re-grip enables you to add a shock-absorbent grip to virtually any cylindrical tool handle with its easy-to-install system: just fit Re-grip over a handle, pull on the end of the yellow spiral core and watch the grip clamp itself onto the handle as the core unravels.

Re-grip will fit handles ranging from .69 in. up to 1-1/2-in. in diameter. It’s recommended for many tool applications: hammers and other striking tools, pipe wrenches, shovels, rakes, flashlights, trowels, exercise equipment, fishing poles and sporting equipment. The thick, grippy rubber material is shock-absorbent and helps to redistribute energy created by impact, to reduce hand fatigue. It’s also UV resistant, for longer life.

Re-grip Tool Handle Grip (item 49800) is available now. A single grip sells for $12.99.

 

The post Re-Grip Tool Handle Grips appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
What Are My Scroll Saw Blade Options? https://www.woodworkersjournal.com/scroll-saw-blade-options/ Tue, 20 Jun 2017 12:59:58 +0000 http://rocklerwj.wpengine.com/?p=38134 I'd like to know the variety of plain-end scroll saw blades that are available for my Excalibur scroll saw. Plus, what all can I cut?

The post What Are My Scroll Saw Blade Options? appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
I just bought an Excalibur Scroll Saw (Model ex 21) from a thrift shop, in like-new condition at a price you won’t believe ($147). My old Craftsman would vibrate enough to lose weight while cutting. With this one, you can set a coin on end while the saw runs, and the coin will not fall over. So, a good deal. Now that I have this saw, what is available in plain-end blades? When I looked them up, I found sanding blades. I didn’t know such things existed. Are there metal cutting blades? Can I cut tile and glass on a scroll saw? I look forward to your suggestions. – Billy B.

Tim Inman: Your world is about to open up! There are “file” blades, carbide blades, round wire blades and leather/fabric blades available. You can even embed your own abrasives into your own base material if you have a special need. Yes, you can cut glass, metal, plastic — whatever! Ahhhh, tools! There is no end to them!

Chris Marshall: Here’s your chance, scroll sawyers! Fill Billy in on your favorite blade brands and types. We know you are an avid group, so help him get the most from his blade choices for his new Excalibur saw.

The post What Are My Scroll Saw Blade Options? appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
Mahogany Grandfather Clock https://www.woodworkersjournal.com/mahogany-grandfather-clock/ Tue, 20 Jun 2017 11:24:39 +0000 http://rocklerwj.wpengine.com/?p=38159 This reader started his clock project from a plan in 1969, and through a year's worth of work and several moves, it has stood the test of time.

The post Mahogany Grandfather Clock appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>
I built this from plans around 1969 shortly after I got out of the Air Force. I didn’t have much money, at the time, so I went to the lumber yard to buy the wood needed to make the clock. I wanted walnut, which is my favorite wood, but it cost $66 at the time. I didn’t have that much so I bought mahogany instead, as it only cost $33.  It is solid 3/4 inch stock, and I stained it with walnut stain and put three coats of polyurethane on top.

I spent about six months building it, and didn’t really finish it at the time. I decided to order the clock parts as inspiration to get it done. It took about a year all together. It was in my parents house until 1975, when they moved to Florida, so it was down there for 27 years. My Dad passed away in 1994. We had to move my Mom to an assisted living place in 2002, so I brought it back to New Jersey then. The movement was shot, so I bought another one from Klockit, and had to modify the case a bit, but got it to work. It is now with me in Alabama, and still working great.

I made everything, including the cove moldings, except the fluted columns, the brass ends, and the knobs, eagle, hinges, etc. I spine mitered all the joints, so they have all held together over the years with all the moving, and climate changes. It was my first project of this magnitude. I added the cast designs after moving to Alabama. Thought it needed something. It seemed too plain.

– Earl Kreiser
Foley, AL

View the Gallery Below:

The post Mahogany Grandfather Clock appeared first on Woodworking | Blog | Videos | Plans | How To.

]]>